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Updated: Aug 23, 2026

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AIChE CCPSC Exam Overview:

Certification Vendor:AIChE (American Institute of Chemical Engineers)
Exam Name:CCPS Process Safety Professional Certification Exam
Exam Number:CCPSC
Exam Format:Multiple choice, Essay, Open-book, Online proctored
Certificate Validity Period:3 years (renewal required)
Exam Price:$895 - $1095 USD (varies by membership status)
Related Certifications:CCPS Fundamentals Certification (CCPSf)
Exam Duration:240 minutes
Available Languages:English
Passing Score:Determined by psychometric analysis, not fixed percentage
Real Exam Qty:126 (120 multiple-choice, 6 essay)
Recommended Training:AIChE Academy Process Safety Training
SAChE Safety and Chemical Engineering Education Courses
Exam Registration:Official Application & Registration
Sample Questions:AIChE CCPSC Sample Questions
Exam Way:Online, open-book, remotely proctored; available 3 times per year (March, July, November)
Pre Condition:Bachelor's degree in STEM + 5 years relevant experience; or non-STEM/ no degree + 10 years experience; 3 professional references; demonstrated knowledge of 20 RBPS elements
Official Syllabus URL:https://www.aiche.org/ccps/resources/certified-process-safety-professional

AIChE CCPSC Exam Syllabus Topics:

SectionWeightObjectives
Hazard Identification and Risk Analysis25%- Risk Evaluation and Control
  • 1. Inherent safety, prevention, mitigation
    • 2. Risk criteria and prioritization
      - Hazard Assessment Methods
      • 1. HAZOP, What-If, Checklist
        • 2. FMEA, LOPA, Quantitative Risk Analysis
          Process Safety Management Systems30%- Management of Change
          • 1. Technical and administrative review
            • 2. Risk assessment for changes
              - Operating Procedures and Safe Work Practices
              • 1. Permit systems, lockout/tagout
                • 2. Procedure development and maintenance
                  - Process Knowledge Management
                  • 1. Data management and integrity
                    • 2. Documentation, P&IDs, design basis
                      - Asset Integrity and Reliability
                      • 1. Maintenance, inspection, testing
                        • 2. Equipment quality assurance
                          Risk Based Process Safety (RBPS) Fundamentals15%- Process Safety Competency
                          • 1. Training and development
                            • 2. Competency verification
                              • 3. Knowledge and skills requirements
                                - Process Safety Culture
                                • 1. Workforce engagement
                                  • 2. Compliance and standards
                                    • 3. Leadership and commitment
                                      Measurement, Audit, and Continuous Improvement15%- Audit and Assessment
                                      • 1. Compliance verification
                                        • 2. System effectiveness evaluation
                                          - Performance Indicators
                                          • 1. Data collection and reporting
                                            • 2. Leading and lagging metrics
                                              Incident Investigation and Learning15%- Learning and Improvement
                                              • 1. Corrective actions implementation
                                                • 2. Knowledge sharing and prevention
                                                  - Investigation Methodology
                                                  • 1. Evidence collection and analysis
                                                    • 2. Root cause analysis

                                                      AIChE CCPS Process Safety Professional Certification Sample Questions:

                                                      1. What minimum size is normally used for laboratory test apparatus to determine dust explosion severity?

                                                      A) 50 liters
                                                      B) 1 cubic meter
                                                      C) 20 liters
                                                      D) 5 liters


                                                      2. Which of the following are Hazard Identification and Risk Analysis methods? (Select all that apply)

                                                      A) Layer of Protection Analysis
                                                      B) What-If
                                                      C) Root Cause Analysis
                                                      D) Bow-Tie Analysis
                                                      E) Fish Bone Analysis
                                                      F) FMEA


                                                      3. A 3000 gallon, stainless steel, insulated vessel rated for 30 psig is equipped with a rupture disc set for 30 psig for emergency relief. Assuming each of the following scenarios has been deemed possible, which would require the smallest sized relief?

                                                      A) An internal ignition of the vessel's vapor space, the vessel containing a solvent
                                                      B) A pool fire from the leak of a common solvent beneath the vessel
                                                      C) A runaway reaction of the vessel's contents, in solvent service, where testing has determined a temperature rise rate of 500°C/min at disc relief setting


                                                      4. A contract company that has never worked at your site is the only contract company technically capable of performing a critical task at your site. The contract company's safety record is well below your company's safety performance criteria. What activities do you take while they are working on-site? (select all that apply)

                                                      A) Meet with the management of the contract company after the completion of the project to discuss their safety performance onsite
                                                      B) Investigate and document any safety issues with the contract company activities
                                                      C) Participate in job pre-plan activities daily with the contract company workers to understand the work they will be performing and their plan to do it safely
                                                      D) Conduct frequent observations of the worksite and stop any unsafe work, then provide timely feedback to the contract company on the observed safety issues
                                                      E) If significant safety issues occur, stop all of the contract company work at the site and discuss/retrain as needed


                                                      5. All three flammable gas detection alarms have indicated in the control room the presence of a flammable vapor in the containment area below a horizontal butane storage tank. The correct operator response to this emergency would include (select all that apply):

                                                      A) Deploy an operator with a combustible gas meter to determine the extent of the flammable cloud
                                                      B) Notify management of the situation
                                                      C) Notify workers to leave the butane tank area
                                                      D) Remotely isolate the inlet and outlet lines of the butane tank, if this capability exists
                                                      E) Remotely activate the tank area deluge system, if one exists


                                                      Solutions:

                                                      Question # 1
                                                      Answer: C
                                                      Question # 2
                                                      Answer: A,B,D,F
                                                      Question # 3
                                                      Answer: B
                                                      Question # 4
                                                      Answer: B,C,D,E
                                                      Question # 5
                                                      Answer: B,C,D,E

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