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AIChE CCPSC Exam Syllabus Topics:

AIChE CCPS Process Safety Professional Certification Sample Questions:

1. A Management of Change system should address all types of changes to the process that can be reasonably foreseen.

A) False
B) True

2. Austenitic stainless steels are typically susceptible to which of the following corrosion mechanisms specifically attributed to chloride exposure? (Select all that apply)

A) Pitting corrosion
B) Uniform corrosion
C) Stress corrosion cracking
D) Galvanic corrosion

3. The training for maintenance personnel only needs to cover the testing and maintenance procedures of the specific equipment they service, true or false?

A) False
B) True

4. A field operator contacted the control room about a leaking connection on a heat exchanger. The control room operator instructed the field operator to bypass the heat exchanger. However, unknown to the control room operator, additional piping had recently been installed upstream of the heat exchanger, and had not been recorded on the P & ID. When the field operator incorrectly opened a valve in the new piping, the process stream was routed to an unintended location.
Which of the following groups of Risk Based Process Safety elements, if properly implemented, could have prevented this incident?

A) Asset Integrity - Training and Performance Assurance - Management of Change
B) Management of Change - Conduct of Operations - Emergency Management
C) Process Knowledge Management - Safe Work Practices - Management of Change
D) Process Knowledge Management - Management of Change - Training and Performance Assurance

5. A material had been oxidized many times, without incident, under an oxygen atmosphere in a small pilot plant vessel. While scaling up to a larger vessel, the plant engineers decided they could improve gas/liquid contact by using a more efficient feed dispersing system. This dispersing system filled the reactor ' s vapor space with a fine combustible mist. Several hours after startup, the vessel was ruptured by an internal mist explosion. The source of ignition was a small amount of catalyst left over from an earlier set of experiments. This was a phenomenon that the engineers had not considered. Which of the following risk based process safety elements could have helped prevent this incident? (Select all that apply)

A) Emergency Management
B) Process Knowledge Management
C) Measurement and Metrics
D) Management of Change
E) Contractor Management

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